Killer Dowel Pin

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12v Cummins Specs

Cummins 53 Block

 

 

 

 

 

 

 

 

 

 

 

 


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Cummins Killer Dowel Pin

12v Cummins KDP Information

 

 

 

 

 

 

The "Killer Dowel Pin", or KDP, is a concern on 1989 to 1998.5 12 valve Cummins engines. A steel dowel pin is pressed into the cast iron block during assembly. The pin properly aligns the aluminum timing gear housing to the engine block during assembly. Over a period of time, vibration can cause this pin to back out entirely. When this occurs, there are basically 3 possibilities. One, the pin can fall out, bounce off the cam gears and end up in the bottom of the timing gear housing without causing any damage. Two, the pin can dislodge and be forced against the aluminum timing gear housing, cracking it before exiting or falling to the bottom of the case. And three, the worst case scenario, the pin vibrates loose, becomes lodged between the timing gears, and causes catastrophic failure. In this instance, the pistons slap into the valves and your engine literally demolishes itself. There have been zero reports of successfully repairing an engine that has undergone such a detrimental experience, the engine will have to be replaced.

The physical fix for KDP is simple, a small tab that locks the pin in the block, therefore eliminating the chance of it backing out. It is inexpensive (under $100.00), but quite labor intensive as many components must be removed to access the timing gear housing. Many argue that only a small percentage of pins will actually back out, but given the nature of the damage that it can cause, $100 and an afternoon of labor seems well worth the effort. The images below show the dowel pin location and what a typical KDP kit looks like installed.

killer dowel pin location

Looking at the front of the engine, this is where the dowel pin is located.

killer dowel pin closeup

killer dowel pin fix

Here you can see the dowel pin itself, and its path should it vibrate loose.

Most kits eliminate the risk of KDP by covering it with a tab, such as this one.